CUSTOM METAL FABRICATION & CUTTING

A1 Alloys now offers custom metal and steel fabrication services complete with machining, cutting, and forming capabilities never before offered to our customers from a single manufacturing location. This evolution in service underscores A1 Alloys’ commitment to providing the absolute highest level of quality, service, and products available in the wear resistant steel and metal products markets.

Recognized specialists in wear-resistant steel and metals fabrication, especially quenched & tempered steel, and 11-14% manganese steels. A1 Alloys’ state-of-the-art in-house capacity is comprehensive, including all forms of cutting, processing, machining, and forming.

A1 ALLOYS CAN FABRICATE YOUR PRODUCTS TO SPECIFICATION AND MAINTAIN THE QUALITY, VALUE, & EXPEDIENCY THAT YOU EXPECT AND DESERVE!

  • Shearing
    A1 Alloys can shear several types of alloys up to 144 inches wide and 1/2 thick. Outside shearing services are available for larger requirements.
  • Flame Cutting
    Our CNC controlled cutting table can handle plates as large as 6" x 132" x 252". At A1 Alloys our experienced burners can cut plate to any desired length.
    Flame cutting is a process using fuel gasses and oxygen to cut metals. The process begins by the torch heating the metal to melting temperature; this turns the metal cherry red. Once the temperature is achieved, a pressurized stream of oxygen is then used to significantly increase the temperature of the metal and cut it.
  • Plasma Cutting
    Our CNC controlled cutting table can handle plates as large as 3" x 132" x 252". At A1 Alloys we have several standard shapes or by using our state-of-the-art software, we can make custom shapes to fit any of our customers’ needs. Our state-of-the-art nesting software ensures our customers get the most amount of parts that can be possibly nested out of each plate. This cuts material costs by a very significant factor.
    Plasma cutting is the process of cutting metal using a plasma torch. The torch puts an inert gas under high pressure and blows it through a nozzle while at the same time creating an electrical arc. When the arc is created through by the torch nozzle and the material being cut it turns the gas into plasma. The plasma produces sufficient heat to cut the metal quickly and accurately. At A1 Alloys we have several standard shapes or by using our state-of-the-art software, we can make custom shapes to fit any of our customers’ needs.
  • Heat Treating
    Heat treating services are available for all alloys. Forward your heat treat requirements to our sales team. For customers who require quenched or tempered plate, we can stress-relieve or re-temper components after burning or fabricating. Quenching and tempering of alloy structural shapes up to 42 feet in length is done every day! Our furnace-quenching facilities work with heat-treated steel plate and handle everything from angles and channels to wide flange beams.
  • Welding
    Welding services are available for all alloys. Forward your welding requirements to our sales team.
  • Machining
    Put A1 Alloys to the test. We manage it all, A1 Alloys can mill slots, thread holes, bevel, and chamfer even in tough wear resistant materials. We can take your products from design to finished parts in a hurry.
  • Forming
    Forming services are available for all alloys. Forward your requirements to our sales team. At A1 Alloys, precision work is our specialty. Our experienced team forms our full line of abrasion and impact-resistant materials to meet exact customer specifications.
  • Punching
    Punching services are available for all alloys. Forward your requirements to our sales team.
    Punching is the process of using a punch and die to create a hole in the material. The material is secured on a hardened steel die and the punch press forces a tool, called a punch, through the material leaving a specified hole. This process is similar to shearing. At A1 Alloys we have several punch sizes and configurations to complete your order.
  • Band Saw Cutting
    Band saw cutting services are available for all alloys. Forward your requirements to our sales team. Band saw cutting is a process of cutting metal using a blade made of a continuous band of metal with cutting teeth on one side. The band moves around two rotating wheels and produces an even straight cut.
  • Waterjet Cutting
    Waterjet services are available for all alloys. Forward your requirements to our sales team.
    Waterjet cutting is a method of cutting all types of materials by combining a stream of water at high pressure and velocity with an abrasion material. We use a special garnet for cutting Abrasion & Impact Resistant materials. Waterjet cutting produces no “heat-affected zone” because no high heat is produced in the cutting process, which can change the intrinsic properties of the metal being cut. Additionally, the process eliminates airborne contaminants, fumes, and smoke. Our waterjet machines are capable of cutting material up to 6” thick.
  • Drilling
    Drilling services are available for all alloys. Forward your requirements to our sales team.
    Using a CNC mill or drill press, material is secured down and positioned precisely to ensure the holes are drilled at specified locations. At this point, a mechanical drill with the proper drill bit size attached is lowered and cuts a hole into the material. With a wide range of sizes, we are capable of handling your metal drilling needs
  • Sawing
    Sawing services are available for all alloys. Forward your requirements to our sales team.